Special infrared anti-air ignition ignition controller for alcohol-based atomizing stove

Description

F2 type with fine adjustment anti-air burning commercial stove controller description

The controller is suitable for the alcohol oil electromagnetic pump injection combustion system with blower, has infrared automatic air defense burning function, external igniter, can realize automatic high energy ignition and air defense burning, can meet the automatic control and safety energy saving needs of modern kitchen stoves. . Basic parameters 1, rated working voltage: AC220V 2, normal working voltage range: AC187-242V

3, the service life: the number of actions is not less than 100,000 times 4, fan power: no more than 300W 5, igniter power: AC220V, no more than 100W

6, electromagnetic pump power: AC220V, no more than 100W

7, firepower adjustment: electromagnetic pump full power range stepless precision adjustable

8, pot detection: infrared emission, receiving head Wiring instructions

1, black sheath blue-brown line: connect 220V power supply 2, white sheath red – black line: connected fan

3, yellow-yellow single branch: connect electromagnetic pump

4, black sheath blue-brown, white EL terminal line: connect special igniter

5, black jacket brown – black – red, black SM terminal line: fire adjustment knob

6, black two-core waterproof connector line: connected to the infrared emitter

7, black four-core waterproof connector line: connected to the infrared receiver work process

The controller is powered on. At this time, the infrared sensor head and the receiving head constitute a pot sensor to detect whether there is a pot on the furnace. If the infrared light is blocked, the pot is indicated, and the red status indicator in the receiving head is blinking. The device automatically controls the ignition of the igniter, the electromagnetic pump, and the fan operation. The normal fire of the oil supply will be immediately ignited and enter the normal combustion state, and the ignition will stop after 12 seconds.

During the working process, the pot sensor always detects the pot on the stove. Once the pot is removed, the status indicator turns to be always on, the electromagnetic pump and the fan stop working, the furnace is extinguished, and the air is stopped.

After the pot is fired, the pot is extinguished from the fire, and the automatic start-stop effect is achieved, achieving energy saving purposes.

During the working process, the firepower adjustment knob can be used to change the firepower at any time, and the operation will automatically trigger the ignition at the same time, so as to avoid the trouble that the firepower is too small to extinguish the pan to start the ignition. Installation Precautions:

1. The 220V AC power supply should be equipped with a bipolar circuit breaker with leakage protection. The bipolar power switch is installed on the stove to start or stop the work. When not in use, turn off the power to ensure safety.

2. Precautions for igniter: The ignition needle is strongly recommended to be in the form of double-pointing, which can ensure the stable and reliable operation of the system to the greatest extent. The two ignition wires cannot be entangled, bundled, and away from all other lines. It is best to suspend the wire and keep the natural drooping arc. The lowest point is lower than the igniter and the ignition needle, which is beneficial to the natural dripping of the oil and water.

3. Methanol must be strictly filtered. The filter should be made of stainless steel and the filter should be 5um. This will extend the life of the electromagnetic pump and reduce the chances of cleaning the filter. Always flush the tubing thoroughly with methanol before the first test!

4. In view of the harsh working environment of commercial stoves, in order to ensure long-term reliable operation of the controller, it is necessary to take the waterproof, oil-proof and anti-rat work of each wire connector seriously. It is better to install the pipe when installing the wire. It is recommended to use double waterproof insulation measures that first wrap the raw material tape and then enclose the insulating tape. The waterproofing treatment should be strictly sealed as much as possible. The controller should be installed downwards at the outlet to avoid high temperature radiation of the furnace. Infrared probe matters:

1. The glass window on the mushroom head is the receiving head, built-in infrared receiving component and status indicator. This light is always on, indicating that the correct infrared signal is received, indicating that the infrared light is not blocked, and the transmitting and receiving directions are basically normal. Within the valid range. On the contrary, the flashing of the light indicates that the infrared signal is not received, indicating that the infrared light is blocked or emitted by the cookware, and the receiving direction is not within the effective range.

The head of the mushroom is the launching head, which is used to emit a beam of infrared light that is invisible to the naked eye to the receiving head to detect whether there is a pot on the stove. When there is a pot, the light will be blocked and the receiving head will not be received. Otherwise, an infrared signal will be received.

2. The single furnace usually has the launching head mounted on the left or right corner of the furnace table near the operating position, and the receiving head is attached to the oblique angle of the rear baffle of the stove.

3. There are two installation forms for the double furnace. The stove with the flue in the middle of the tailgate, the receiving head should be installed on the left and right corners of the two sides of the tailgate respectively, so as to avoid damage to the receiving head caused by the high temperature of the flue. A stove without a flue in the middle can mount two receiving heads near the sides of the tailgate faucet. In the two installation forms, the two transmitting heads are respectively installed with the pans diagonally opposite, that is, the virtual connecting lines of the transmitting head and the receiving head are radially above the furnace.

4. Positioning method of the transmitting head and the receiving head: first locate and install the transmitting head, then pull a thin line between the mounting positions of the receiving head and the expected receiving head on the tailgate to adjust the position of the receiving head to make the position of the receiving head After installation, this line passes through the diameter of the furnace as much as possible from the top of the furnace, and the height from the nearest point of the furnace ring is 1-1.5 cm cm, so that the installation position can be delineated with a marker.

5. First drill the mounting hole of the retaining ring with a 4mm drill bit, and then drill the mounting hole of the mushroom head with a metal hole opener with a diameter of 21mm. Then use the countersunk nail to install the fixing ring. Finally, insert the mushroom head into the fixing ring, align the emitting head and the receiving window, and finally tighten the locking screw. Don't forget to connect the receiving head and the extension cable first!

6. The transmitting head and the receiving head do not need to be precisely aimed like a shooting. Because the transmitting head emits a beam of infrared light similar to a beam of light, the receiving head is relatively easy to receive signals. On the contrary, sometimes you can try to deflect a little when you are too sensitive, which can effectively solve the malfunction caused by scattering and reflection. Precautions for use

1. It is strictly forbidden to hit the infrared emitter and receiver with a hard object.

2. Keep the window of the transmitter and receiver head clean. The glass window of the receiver head can be cleaned with steel balls, rags, and detergent. The emitter can only be cleaned with a rag or detergent.

3. It is strictly forbidden to over-flush, and the ignition needle of the burner will get into the water and will not catch fire.

4. The adjustment knob is strictly prohibited from barbaric operation to avoid breakage caused by bumps.

5. When the firepower is too small, it will cause ignition and not catch fire. It can be adjusted up and down. Installation Notes

1. Determine the installation position of the control box according to the length of the lead wire. It is recommended to install it on the iron frame behind the front plate of the furnace to avoid the high temperature area as much as possible.

2. The electromagnetic pump is installed horizontally.

3. Ignition pin installation method: double-needle ignition two-pin furnace fires each other, installed near the air outlet.

4. Take the single probe or connect to the iron wall of the burner.

5. Installation of infrared emission and reception. Controller related connection:

1. Connect the power cable to 220V AC power supply. Set the power switch to start or stop the work. Turn off the power when not in use.

2. The ignition wire is connected to the ignition pin for ignition. The ignition pin is recommended to be in the form of a double point, which is most beneficial for the stable operation of the controller. If the single-fired burner is used, it will increase the probability of the controller being disturbed, so we do not encourage it. Be sure to reliably ground one of the high voltage wires when the customer must use it.

3. An external 220V electromagnetic pump is connected to the valve line to control the total oil circuit of the stove.

4. Two-core waterproof plug is connected to the infrared emitter.

5. Four-core waterproof plug is connected to the infrared receiver.

6. In view of the harsh working environment of commercial stoves, in order to ensure long-term reliable operation of the controller, it is strongly recommended to take the waterproof and anti-fouling work of each wire joint seriously. After the debugging, the exposed wires and joints are wound with a wrap and a plastic wrap. Insulating tape and the like are tightly wound.

Installation instructions for the transmitter and receiver:

1. First, on the left side of the front beam of the furnace surface, first open the Φ20mm hole from the edge of 6-10cm. After the middle hole of the base is aligned with the opened hole, open the hole of the fixed base and fix the base of the emitter with the rivet. Insert the emitter into the hole, adjust the direction and fix the emitter with screws.

2. Drill the base of the emitter with a rivet according to the shape of the emitter;

3. Fix the receiving head on the back plate. Different hobs have different fixed positions, generally installed as follows;

a. Avoid the high temperature area of ​​the exhaust vent and the high temperature area on the back of the stove;

b. The optical path of the transmitting head and the receiving head passes through the center point of the furnace

c. The optical path connection between the transmitting head and the receiving head cannot be blocked by the height of the furnace, and the nearest distance is 1-2 cm higher than the furnace;

d. Place the pot on the pan holder and do not block the light path connection between the emitter and the receiving head; at this time, the light path connection should be 2~4CM in front of the pot.

4. Open the Φ20mm hole at the selected position on the back plate. After the middle hole of the base is aligned with the hole opened, open the hole of the fixed base, fix the base of the receiving head with the pull stud, insert the receiving head into the hole, and adjust it. Then fix the receiving head with screws.

5. If two sets of controllers are installed on the double-head hob, the left and right sides are symmetrically installed. The two receiving heads are in the middle and the two transmitting heads are on both sides. Commissioning instructions for the controller:

1. Commission the power after installing all components. Infrared radiation debugging:

a. The aluminum infrared component has a glass window at the side end, which is a receiving head, built-in infrared receiving component and status indicator. The light is always on, indicating that the correct infrared signal is received, indicating that the infrared light is not blocked, and the transmitting and receiving directions are basically Normal, within the valid range. On the contrary, the flashing of the light indicates that the infrared signal is not received, indicating that the infrared light is blocked or emitted by the cookware, and the receiving direction is not within the effective range.

b. The upper part of the aluminum infrared component has a small eye. The function is to emit a beam of infrared light that is invisible to the naked eye to the receiving head to detect whether there is a pot on the stove. When there is a pot, the light will be blocked and the receiving head will not be received, otherwise an infrared signal will be received. This infrared ray is modulated and will not be confused with other infrared rays in the environment. The receiving head will clearly filter out this effective signal to achieve a correct judgment on the existence of the pot.

C, adjust the transmitting head to make the transmitting head emit in the direction of the receiving head. At this time, the infrared emitting head is blocked, the receiving head red light flashes, indicating that the receiving head controller is ignited, the electromagnetic valve is opened, and the receiving head is red when removed. Always bright. Precautions:

1. In the state of power or oil, the operator or other personnel are strictly prohibited to use the head or other body parts close to the burner, or block the light path to avoid fire burns.

2. Under the working condition, it is strictly forbidden to place other items in the light path, so as to prevent the light path from being out of control.

3. In order to better experience the performance of this product, please clean the transmitter and receiver regularly with a soft object such as a sponge.

4. When cleaning the stove, please cover the receiver's transmitter with something to prevent hard objects from getting scratched or water.